Wolframite Beneficiation Process

  • [Introduction]:The wolframite beneficiation process is designed to address the specific characteristics of wolframite (Fe,MnWO₄)—namely its high density, high hardness, weak magnetism, and frequent association with quartz and sulfide minerals. It employs a beneficiation flowchart that relies primarily on gravity separation, supplemented by magnetic separation and flotation. Wolframite typically occurs in large-vein or fine-vein quartz-type tungsten deposits; due to its relatively coarse dissemination grain size, it is generally amenable to separation. The process is typically divided into four stages: roughing, gravity separation, cleaning (fine beneficiation), and fine slime treatment.
  • [Application]:This production line is particularly well-suited for wolframite ores characterized by a non-uniform distribution of coarse and fine grain sizes.

Wolframite Beneficiation Flowchart

01.Roughing:

In certain wolframite beneficiation plants, bailing applies dynamic screen jigs to the fine-grained fractions during the initial stage of roughing. These fractions then proceed directly to the cleaning stage.

02.Gravity Separation:

For wolframite gravity separation, Henan Bailing Machinery typically employs a process flow involving multi-stage jigging, multi-stage shaking tables, and middlings regrinding. After fine crushing, the qualified ore is classified via vibrating screens and subjected to multi-stage jigging, yielding a “rough concentrate” from gravity separation. The coarse-grained jig tailings are sent to a mill for regrinding, while the fine-grained jig tailings pass through a classifier before entering multi-stage shaking tables for separation, yielding a shaking table “rough concentrate.” The shaking table tailings are discharged into the tailings pond, while the shaking table middlings are returned for regrinding and re-separation. The rough concentrates produced by both the jigging and shaking table stages proceed to the cleaning stage.

03. Cleaning:

For the fine beneficiation of wolframite rough concentrates, Bailing typically employs various combined separation processes—such as flotation-gravity combinations or flotation-gravity-magnetic combinations—and simultaneously recovers associated elements during this cleaning stage. In the beneficiation stage, sulfide minerals are typically removed through a combination of coarse-grained tabling-flotation (a method combining shaking tables and flotation) and fine-grained flotation. The sulfide concentrates obtained from both tabling and flotation are combined and directed to a dedicated sulfide flotation separation circuit. The wolframite concentrates obtained from tabling and flotation undergo further gravity separation to produce a wolframite concentrate product. If this wolframite concentrate contains scheelite and cassiterite, a combined process—such as gravity separation followed by flotation, or gravity separation followed by flotation, magnetic separation, and/or electrostatic separation—is employed to selectively recover wolframite, scheelite, and cassiterite concentrates.

04.Fine Slimes Processing:

This stage begins with desulfurization. Subsequently, based on the specific properties of the fine slime material, tungsten minerals are recovered—and associated metal minerals are simultaneously utilized—through a selection of processes such as gravity separation, flotation, magnetic separation, or electrostatic separation, or through a combined process utilizing several of these techniques.

Wolframite Beneficiation Flowchart (Schematic)

Related Case Study

For a specific quartz-vein type wolframite deposit (with a raw ore WO₃ grade of 0.38%), Henan Bailing Machinery employed a combined process consisting of “gravity pre-enrichment — magnetic removal of impurities — flotation purification.” After undergoing two-stage crushing to a particle size of -15mm, the raw ore was subjected to gravity separation using spiral chutes and shaking tables to produce a rough concentrate (WO₃ grade: 8.2%; recovery rate: 75%). The rough concentrate then underwent weak magnetic separation (0.1T) to remove magnetic iron minerals. Subsequently, a flotation process was applied—utilizing lead nitrate (150g/t) for activation, benzohydroxamic acid (200g/t) as a collector, and water glass (300g/t) to depress gangue minerals—to produce a final concentrate after three stages of cleaning (WO₃ grade: 68.5%; recovery rate: 84.1%). This process effectively resolved the complex separation challenges involving wolframite, scheelite, sulfides, and calcium-bearing gangue minerals; it demonstrates strong adaptability and offers low operational costs.