Electromagnetic Slurry High-gradient Magnetic Separator

  • Capacity (m³/h): 15-140
  • Size of the feeding pipe: 100-300 mm

Description

Advantages

Strong background magnetic field and high magnetic field gradient
The optimized magnetic system structure design ensures high magnetic field performance, with the maximum background magnetic field reaching up to 1.8T and continuously adjustable.
The fine separation indicators are excellent
Designed for the separation of fine-grained minerals, it is highly suitable for the purification and efficiency enhancement of fine-grained minerals such as kaolin, talc, and feldspar.
Modular magnetic medium design
A variety of magnetic media with different properties and structures are available for selection, which can meet the requirements of different minerals for separation indicators.
Efficient anti-clogging design
Adopts an anti-clogging and non-disassembly cleaning design; It is also designed with a combined flushing and unloading design of high-pressure water in both forward and reverse directions as well as pulsating high-pressure gas, which can ensure that the magnetic medium does not get clogged for a long time.
The whole machine features high heat dissipation efficiency and good thermal stability
The water-cooled internal structure design of the excitation coil and the reliable automated circulation heat dissipation system have the characteristics of high heat dissipation efficiency and good thermal stability. Long-term use ensures stable magnetic field performance and no magnetic field attenuation.
High degree of automation
The entire machine control unit adopts a fully automatic control system, achieving automatic control of the entire operation process, which is convenient to operate and reliable in operation.

Structure drawing

In the initial stage of mineral processing, a direct current is passed through the excitation coil, creating an induced magnetic field with a force as high as 22,000 Gs on the surface of the magnetic medium in the separation zone. The slurry containing impurities is quantitatively fed into the lower magnetic yoke through the bottom feed pipe by the slurry pump equipped with a variable frequency speed-regulating motor. After being uniformly dispersed, the slurry enters the magnetic medium separation zone through the pores of the lower magnetic yoke. The magnetic particles in the pulp are firmly adsorbed on the surface of the magnetic medium, while the non-magnetic particles pass through the magnetic medium and are discharged from the ore mouth through the pores of the upper magnetic yoke. After the beneficiation process has been in operation for a period of time, a large number of magnetic particles adhere to the magnetic medium, and the control system automatically enters the return ore process. When the excitation coil is continuously energized, first close the feed valve, then open the return valve. At this time, the remaining pulp in the cavity flows back to the original ore pool. After the pulp in the cavity is completely drained, close the return material valve and the control system will automatically enter the flushing process. Firstly, when the excitation coil is de-energized, the magnetic medium loses its magnetic field, and the adsorption force on magnetic particles disappears. Then, open the tailings valve and the flushing valve in sequence. Use positive and negative high-pressure flushing water and pulse high-pressure gas to repeatedly flush the magnetic medium, so that the magnetic particles adsorbed on the magnetic medium are thoroughly flushed off and discharged into the magnetic particle tank. When the magnetic medium is flushed out, the flushing valve and the tailings valve close in sequence, and the flushing process is thus completed. The control system automatically initiates the magnetic particle sorting process, and then the equipment begins a new round of process cycle.

Parameter

ModelDZ-520FDZ-780FDZ-1000FDZ-1250FDZ-1500FDZ-2000F
Rated background field strength(T)1.50.8
Input voltage(ACV)380
Exciting current(DCA)≤220≤300≤360≤420≤510≤590
Rated excitation power(KW)≤80≤120≤130≤160≤210≤230
Cooling modeComplex of oil and water 
Magnetic cavity diameter(mm)5207801000125015002000
Size of the feeding pipe(mm)100150200200250300
Power of water pump motor(KW)5.51118.518.53045
Capacity(m³/h)15-2530-4055-7070-9090-110110-140
Slurry feed concentration10-25%
Diemension(mm)2700*3040*32003700*3100*38003550*3200*37204100*4000*42004300*4200*43505450*5150*6000